Custom UL 508A Control Panels — Built to Your Specs, Delivered Fast

When you need a control panel, the problem is usually bigger than the box itself. You may be replacing a failed panel, trying to meet a project deadline, matching an existing system, or solving a control issue that cannot wait for standard factory lead times.

Bay Power builds custom control panels in-house through our UL 508A panel shop, giving contractors, OEMs, facility teams, and industrial operators a faster and more flexible option for control panel projects.

We build panels to your requirements, including motor control panels, VFD control panels, pump control panels, automation control panels, lighting control panels, generator control panels, HVAC and boiler control panels, and general industrial control panels.

Send us your drawings, specs, one-line diagrams, photos, or application details. We will help you identify the right configuration and quote a panel built for the way your system actually needs to operate.

Why Bay Power

Built In-House. Built to Spec. Built to Keep Your Project Moving.

Control panel delays can slow down an entire job. Incorrect components, poor documentation, missing details, or long factory timelines can create expensive downtime and frustrated customers.

Bay Power helps reduce those problems with:

• UL 508A-certified in-house panel building
• Custom control panel layouts based on your specs
• ABB components available for VFDs, soft starts, contactors, overloads, and starters
• Support for simple starter panels through complex multi-drive cabinets
• NEMA-rated enclosure options, including indoor and outdoor applications
• Faster turnaround options than many factory-built solutions
• Practical support from a team that understands power distribution, motor control, and replacement equipment

Custom Control Panel Capabilities

Bay Power can build control panels for a wide range of commercial and industrial applications, including:

Industrial Control Panels

Custom industrial control panels for manufacturing equipment, production systems, conveyors, compressors, process equipment, and facility infrastructure. These panels can include circuit protection, motor controllers, relays, switches, transformers, contactors, overloads, and other control devices.

Motor Control Panels

Motor control panels for single-motor or multi-motor systems. We can build panels using contactors, overload relays, motor starters, soft starters, VFDs, disconnects, and protective devices based on your application.

VFD Control Panels

Custom VFD panels for speed control, process control, pump systems, fans, conveyors, and other motor-driven equipment. We stock VFDs and can build custom VFD configurations using ABB products where appropriate.

Pump Control Panels

Pump panels for water treatment, irrigation, wastewater, industrial fluid handling, booster systems, and other pump applications. Panels can be built with starters, soft starters, VFDs, control relays, disconnects, overload protection, and NEMA-rated enclosures.

Automation Control Panels

Automation panels for equipment control, process control, PLC-based systems, sensor integration, relays, operator interfaces, and automated machinery. These panels are built around the logic and controls required for your specific operation.

Lighting Control Panels

Lighting control panels for commercial, industrial, and facility lighting systems. We can support new projects, replacements, upgrades, and custom configurations where standard off-the-shelf options do not fit the application.

Generator Control Panels

Generator control panels for backup power, transfer control, monitoring, and power management applications. We can help build panels around the requirements of the generator system and the facility it supports.

HVAC and Boiler Control Panels

Control panels for HVAC equipment, boiler systems, mechanical rooms, pumps, fans, and related facility equipment. These panels can be built to support equipment operation, safety, sequencing, and control requirements.

Control Panels for the Equipment You Need to Run

A custom control panel can be built for almost any application that needs safe, reliable control of electrical equipment. Common applications include:

• Pumps and pump systems
• Fans and blowers
• Conveyors and material handling
• Compressors
• HVAC systems
• Boiler systems
• Lighting systems
• Food and beverage equipment
• Manufacturing equipment
• Water and wastewater systems
• Generator and backup power systems
• Multi-motor systems
• Multi-VFD cabinets
• Process control systems

Whether you need a simple combination starter panel or a larger cabinet with multiple VFDs, bypasses, disconnects, and control wiring, Bay Power can help build a solution around your application.

ABB Components and In-Stock Support

Bay Power is an authorized ABB distributor, and ABB is a major focus across our control panel, motor control, VFD, soft starter, contactor, and electrical distribution offerings. 

For control panel projects, that means we can often support builds using ABB components such as:

• AF contactors
• Overload relays
• Soft starters
• VFDs
• Disconnects and switches
• Circuit protection
• Motor control components

This matters when a contractor or facility needs a panel built quickly and cannot afford to wait while every component is sourced from scratch.

What We Need to Quote Your Control Panel

To help us quote your panel accurately, share as much of the following info as you have available:

• Existing panel photos
• Electrical drawings
• One-line diagrams
• Control schematics
• Bill of materials
• Enclosure size or NEMA rating
• Voltage and amperage requirements
• Motor horsepower
• VFD or soft starter requirements
• Indoor or outdoor installation details
• Preferred components or manufacturer requirements
• Timeline or required delivery date

If you do not have complete drawings, send what you have. We can help identify the missing details and guide the next step.

Replacing an Existing Control Panel?

If an existing panel failed, is obsolete, or no longer matches the way your equipment operates, we can help review the current setup and quote a replacement or upgraded control panel.

Many customers come to us because they need something practical:

• The original manufacturer is too slow
• The installed panel is outdated
• Components are obsolete
• The facility needs a replacement without redesigning the entire system
• A contractor needs a quote fast to keep a project moving
• A maintenance team needs help identifying what they have

Send us photos of the existing panel, nameplates, interior components, wiring diagrams, and the application it controls. The more we can see, the faster we can help.